Tuesday, July 2, 2013

The Control Loop

Imagine you are sitting in a cabin in front of a small fire on a cold
winter evening. You feel uncomfortably cold, so you throw another
log on the fire. Thisis an example of a control loop. In the
control loop, a variable (temperature) fell below the setpoint (your
comfort level), and you took action to bring the process back into the
desired condition by adding fuel to the fire. The control loop will
now remain static until the temperature

Control loops in the process control industry work in the same way,
requiring three tasks to occur:

  • Measurement
  • Comparison
  • Adjustment

In Figure 7.1, a level transmitter (LT) measures the level in the tank
and transmits a signal associated with the level reading to a controller
(LIC). The controller compares the reading to a predetermined value,
in this case, the maximum tank level established by the plant
operator, and finds that the values are equal. The controller then
sends a signal to the device that can bring the tank level back to a
lower level—a valve at the bottom of the tank. The valve opens to let
some liquid out of the tank.
Many different instruments and devices may or may not be used in
control loops (e.g., transmitters, sensors, controllers, valves, pumps),
but the three tasks of measurement, comparison, and adjustment are
always present.

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